Ubugingo bwa Silicone Butt Pads: Gusobanura uburyo imiterere y'ibihumyo igena intsinzi y'ibicuruzwa

Iyo abaguzi bakoze ku buryo bworoshye bwo gukorahoagapfundikizo k'amatako ka siliconeKandi batangazwa n'uko ikwiranye neza, bake ni bo babona amasaha amagana yo kubara neza no gukosora ibishushanyo mbonera by’ibihumyo. Nk'ingenzi mu gukora ibihumyo bya silicone, igishushanyo mbonera cy’ibihumyo kigena neza uburyo ibicuruzwa biryoherwa, ukuri, kuramba, ndetse n'ikiguzi cyo kubitunganya. Uyu munsi, tuzareba muri uru "rugamba rutagaragara" kandi tugaragaze imiterere y’umwuga y’igishushanyo mbonera cy’ibihumyo bya silicone.

1. Igishushanyo mbonera cy'ibimera: "Kode ya Gene" ya Silicone Butt Pads

Agaciro k'ingenzi ka silicone butt pads kari mu "kwigana kwabyo karemano" no "gukwira neza," kandi ibi bintu bibiri bikomoka ku miterere y'ibihumyo. Ibihumyo byiza ntibigomba gusa kwigana imiterere y'ibihumyo by'umuntu, ahubwo binagomba kwita ku buryo ibihumyo bya silicone bigenda, kugabanuka, n'ibisabwa mu ikoreshwa ryabyo. Dushobora kuvuga ko ibihumyo ari "umuyoboro w'uturemangingo" wa silicone butt pad. Guhindagurika neza kwa 0.1mm bishobora kwangiza cyane imiterere y'ibihumyo bya nyuma. Gusohora ibihumyo mu buryo butari bwiza bishobora gutuma habaho utubumbe imbere mu bihumyo, bikagira ingaruka ku buzima bwabyo. Mu nganda, ireme ry'imiterere y'ibihumyo rigena neza guhangana kw'ibihumyo ku isoko. Ikirango gikomeye cyakoze ikizamini maze gisanga silicone hip pads ikoresheje imiterere y'ibihumyo byazamutseho 42% mu kunyurwa kw'abakiriya ndetse no kugabanuka kwa 60% mu nyungu ugereranije n'ibicuruzwa bikoresha ibihumyo bisanzwe. Ibi bigaragaza ko imiterere y'ibihumyo atari "inzira yo kugaruka inyuma" gusa ahubwo ni igice cy'ingenzi mu gikorwa cyose cyo guteza imbere ibicuruzwa.

II. Amahame atatu y'ingenzi y'igishushanyo mbonera cya silicone mu kibuno

1. Ergonomike Mbere na mbere: Kuva ku "Gusa nk'ishusho" kugeza ku "Gusa nk'ishusho y'umwuka"

Igisabwa cy'ingenzi kuri silicone hip pads ni "uburyo butagaragara," bityo imiterere y'ibihumyo igomba gushingira ku buryo bworoshye bwo gukora ibintu. Abahanga mu by'imashini bagomba gukora icyitegererezo bashingiye ku makuru menshi y'abantu kugira ngo bakore neza imirongo itatu y'ibihumyo by'ubwoko butandukanye bw'imibiri:

Kugenzura Imirongo Igana ku Murongo: "Inguni yo hejuru y'ikibuno," "umugongo w'urukenyerero rw'ikibuno," n'"intera iri hagati y'ikibuno n'umurambararo" bigomba kuba bihuye n'imiterere y'umubiri w'umuntu kugira ngo hirindwe ibibazo nk'"imirongo idafite ishingiro" n'"ibibyimba bikomeye."

Igishushanyo cy'ubunini bw'umubyimba: Hashingiwe ku buryo aho stress ikwirakwira ku kibuno, iki gikoresho kigomba gushushanywa gifite ubunini bungana buhoro buhoro (ubusanzwe cm 3-5 hagati, cm 1-2 ku nkengero) kugira ngo harebwe ko hagati y'uburemere buringaniye mu gihe cyo kwangirika.

Ukwigana mu buryo burambuye: Ibihumyo bigezweho byigana imiterere y'uruhu, icyerekezo cy'umurongo w'ikibuno, ndetse binazirikana ibisabwa mu myanya yicara n'ihagarara, bigatuma umuntu ahora ahagaze neza.

Kugira ngo ibi bigerweho, itsinda ry’abashushanya risanzwe rikusanya ibihumbi by’amakuru y’umubiri, rigakora moderi za digitale binyuze mu gushakisha 3D, hanyuma, binyuze mu gukosora kenshi, rigakomeza ibipimo by’ibumba.

2. Guhindura Imiterere y'Ibikoresho: Gukora Silicone "Obey"

Uburyo ibikoresho bya silikoni bigenda bihinduka, bigacika, kandi bikagira ingaruka ku buryo butaziguye ku miterere y’ibimera. Imiterere y’ibimera igomba guhuza neza n’ibi bintu kugira ngo hirindwe kwangirika kw’ibicuruzwa, impande zigoye, n’uduheri tw’imbere. Ingingo z’ingenzi zo guhangana n’ibi bintu zirimo:

Igishushanyo mbonera cy'ikirenge: Kora ubugari n'inguni y'ikirenge hashingiwe ku bunini bwa silicone kugira ngo urebe ko silicone yuzura neza mu mwobo w'ikirenge, wirinde kuzuza munsi cyangwa kuzuza cyane.

Uburyo bwo guhumeka: Silicone ifata umwuka mu gihe cyo gutera. Gusohora umwuka nabi bishobora gutuma habaho utubumbe imbere mu gicuruzwa. Ibikoresho byiza bifite utwobo duto (0.05-0.1mm diametre) ku mpera no mu mfuruka z'umwobo, hamwe n'uburyo bwo gukuramo umwuka mu buryo bw'umwuka.

Kwishyura ubwinshi bw'ibice: Silicone igabanuka 2%-3% iyo ikonje. Iyi ngano igomba kubarwa mbere y'igihe cyo gushushanya ibimera, kandi ingano z'aho biherereye zigomba kwagurwa hakurikijwe uko bikwiye kugira ngo harebwe ingano za nyuma zikwiye.

Inguni y'umukara: Kugira ngo hirindwe gushwanyagurika cyangwa guhinduka mu gihe cyo gukuraho, imbere mu gikoresho hagomba kuba hashushanyijwemo inguni y'umukara ya 1-3° kandi ubuso bugasukurwa (ubukana bwa Ra ≤ 0.8μm). Urugero, kuri silicone ikomeye cyane (Shore A 30-40), igikoresho kigomba kugira umurambararo munini kandi gifite umuvuduko mwinshi wo gutera. Kuri silicone yoroshye (Shore A 10-20), sisitemu yo guhumeka igomba kunozwa kugira ngo hirindwe ko umwuka ufatwa mu bikoresho bitewe n'uko bitoroshye.

3. Kunoza Imikorere Inoze: Ubwiza n'Ikiguzi

Igishushanyo mbonera cy'ibihumyo ntikigomba kwita gusa ku bwiza bw'ibicuruzwa ahubwo kigomba no guhuza n'ibikenewe mu gukora ibintu byinshi kugira ngo hirindwe umusaruro udakora neza n'ibiciro byiyongera bitewe n'igishushanyo mbonera kibi. Ingamba z'ingenzi zo kuringaniza zirimo:

Gutunganya umubare w'ibinogo: Kora ibishushanyo by'ibinogo bimwe, bibiri, cyangwa byinshi (bikunze kuba ibinogo bine cyangwa bitandatu) hashingiwe ku isoko. Ibishushanyo by'ibinogo bimwe birakwiriye ibicuruzwa byihariye, mu gihe ibishushanyo by'ibinogo byinshi birakwiriye gukorwa ku bwinshi, ariko urebe neza ko buri ginogo cyuzuye kimwe.

Igishushanyo mbonera cy'uburyo bwo gukonjesha: Nyuma yo gukonjesha silicone, igomba gukonjeshwa kugira ngo ishyireho imiterere yayo. Imiyoboro y'amazi ikonjesha igomba gushyirwa mu ibumba, hagati ya mm 15-20 uvuye ku buso bw'aho amazi aherereye, kugira ngo habeho umuvuduko uhoraho wo gukonjesha ahantu hose no gukumira ihindagurika ry'ibicuruzwa bitewe n'ubukonje budahagije.

Kubungabunga: Ibice by'ibihumyo bishobora kwangirika (nk'imiyoboro y'amazi n'imyobo) bigomba gukurwaho kugira ngo byoroshye gusukura no kubungabunga, byongere igihe cyo kubaho cy'ibihumyo (ibihumyo byiza bishobora kumara igihe kirenga 100.000).

III. Intambwe enye z'ingenzi mu gushushanya ibumba: Kuva ku gishushanyo mbonera kugeza ku gicuruzwa cyarangiye

1. Ubushakashatsi bw'ibanze n'igenamigambi ry'amakuru

Mbere yo gushushanya, ni ngombwa gusobanura neza aho ibicuruzwa biherereye: Ese ni ibyo kwambara buri munsi, gukora imyitozo ngororamubiri, cyangwa gukora ku rubyiniro? Imiterere itandukanye y'ibicuruzwa ishobora kugira ibisabwa bitandukanye cyane n'ibihumyo. Urugero, imiterere ya buri munsi igomba kuba yoroshye kandi ihumeka neza, bityo aho ibihumyo biherereye hagomba kuba hakozwe imyenge y'ubuhumekero. Imiterere y'imikorere igomba kuba itwara imizigo kandi idashira, bityo impande z'aho ibihumyo zigomba kuba nini.

Nyuma yaho, gushakisha mu buryo bwa 3D bikoreshwa mu gukusanya amakuru ku matako y'umukoresha, bigakorwa nk'icyitegererezo cy' "impanga y'ikoranabuhanga". Ibisobanuro by'impande bihindurwa hashingiwe ku bitekerezo by'umukoresha kugira ngo habeho igishushanyo cy'ibumba cya mbere.

2. Isesengura ry'imiterere n'isesengura ry'ibishushanyo

Porogaramu ya CAD (nka UG cyangwa SolidWorks) ikoreshwa mu gukora imbonerahamwe ya 3D y'imiterere y'ibumba, harimo ibisobanuro nk'aho umwobo uri, igice cyo hagati, inzira ziyobora, aho umwuka uva, na sisitemu yo gukonjesha. Porogaramu ya CAE simulation (nka Moldflow) ikoreshwa mu gusesengura simulation:

Ukwigana kuzuza: Kwigana urujya n'uruza rwa silicone mu ibumba kugira ngo binoze uburyo bwo gushyiramo umwuka n'aho usohoka;

Gupima Ubushyuhe: Isesengura uburyo ubushyuhe bukwirakwira mu gihe cyo gukonjesha no guhindura imiterere y'umuyoboro w'amazi;

Gupima uburyo bwo gushonga: Bigaragaza ko gushonga kw'ubukonje nyuma yo gukonja no guhindura ingano y'aho umwobo uherereye.

Iyi ntambwe ishobora kugaragaza ibibazo birenga 80% by’imiterere y’ibikoresho hakiri kare, hirindwa ko hashobora kuzongera kuvugururwa mu gihe cy’igeragezwa ry’ibimera nyuma.
3. Gutunganya ibumba no kugenzura neza
Gutunganya ibumba ni ingenzi cyane mu guhindura ibishushanyo mbonera mu buryo bufatika, bisaba ibikoresho byo gutunganya neza cyane kugira ngo hamenyekane ko ari ingenzi:

Gusya CNC: Bikoreshwa mu gutunganya ubuso bw'ibice bifite ubuziranenge bwa 0.005mm;

Imashini zisohora amazi zikoresha amashanyarazi (EDM): Zikoreshwa mu gutunganya imyobo ikomeye cyangwa imiyoboro mito;

Gusukura: Ubuso bw'aho hantu bukorerwa isuku ikabije, gusukura neza, no gusukura indorerwamo kugira ngo habeho ubuso bwiza bw'ibicuruzwa;

Guteranya no gukoresha: Nyuma yo guteranya ibice by'ibumba, kora ikizamini cyo gufunga neza ibumba (aho ibumba rifunga ≤ 0.01mm).

Amakuru y’ibizamini byavuye mu ruganda rumwe agaragaza ko buri kuzamuka kwa 0.01mm mu gutunganya neza ibihumyo bishobora kongera igipimo cy’ubuziranenge bw’ibicuruzwa ho 5%-8%.

4. Igerageza ry'Ibimera n'Ivugurura ry'Ibyiciro

Ku igerageza rya mbere ry'ibihumyo, koresha ibikoresho bimwe bya silikoni bikoreshwa mu gukora ibintu byinshi kandi wandike amakuru nko kwihuta kw'ibyuzura, igihe cyo gukonjesha, n'imikorere yo kubikuraho. Niba ibicuruzwa bifite impande zikomeye, bishobora kugaragaza ko hari umwuka uzibye; niba habayeho guhindagurika, bishobora kugaragaza ko hari ubukonje budahagije. Nyuma y'igerageza rya kabiri cyangwa ritatu ry'ibihumyo, ibipimo byiza by'ibihumyo bizagenwa.

IV. Udushya mu ikoranabuhanga mu gushushanya ibumba: Kuyobora iterambere ryaUdupira twa silicone

1. Gutegura vuba 3D Printing

Gutunganya ibumba bisanzwe bifata ibyumweru, ariko ikoranabuhanga rya 3D rishobora kugabanya igihe cyo gushushanya ibumba kikagera ku munsi umwe cyangwa ibiri gusa. Hakoreshejwe icapiro rya 3D rya SLA (Solid Light Amplification), ibumba rikozwe neza cyane rishobora gukorwa vuba kugira ngo rikoreshwe mu buryo buciriritse cyangwa ibicuruzwa byihariye, bigabanura cyane ikiguzi cy’ubushakashatsi n’iterambere.

2. Ibikoresho bifite imiterere ya Bionic

Hakoreshejwe ikoranabuhanga ryo gushushanya hakoreshejwe laser kugira ngo hakorwe imiterere isa n'uruhu rw'umubiri (nk'imyenge n'imirongo mito) ku buso bw'aho ibintu bipfundikiye, ibitereko bya silicone bisa n'uruhu rw'umuntu, bigakemura ikibazo cy' "imiterere ya pulasitiki" y'ibicuruzwa gakondo. Isosiyete imwe y'ubucuruzi yakoresheje iri koranabuhanga yabonye ukwiyongera kwa 35% mu kugura ibikoresho.

3. Ibikoresho byo kugenzura ubushyuhe mu buryo bw'ubwenge

Akamashini gapima ubushyuhe kari muri icyo kibumbano gakurikirana impinduka z'ubushyuhe mu gihe cyo gukonjesha mu gihe nyacyo. Sisitemu ya PLC ihindura mu buryo bwikora umuvuduko w'amazi akonjesha kugira ngo irebe ko umusaruro uhoraho kuri buri gice, binongera cyane umuvuduko w'umusaruro uhamye.