Uburyo bwo kugenzura ubuziranenge bw'umusaruro wa Silicone Butt Pad: Igenzura ryuzuye kuva ku bikoresho fatizo kugeza ku bicuruzwa byarangiye

Mu gihe cy'iterambere ryihuse ry'inganda zikora ubwiza n'ubuvuzi bw'umubiri,udupira tw'amatako twa silicone, bitewe n’uko zimeze neza, imiterere yazo ifatika, n’uburyo zikora neza, byabaye amahitamo akunzwe n’abaguzi benshi bashaka kugera ku miterere yabo ikwiye.

1. Kugenzura Ubwiza bw'Ibikoresho Bisanzwe: Kuraho Ingorane Zihishe Aho Bikomoka

Ibikoresho by'ingenzi bya silicone butt pads ni silicone y'amazi yo mu rwego rwa muganga. Ubuziranenge bwayo, umutekano wayo, n'imiterere yayo bigena mu buryo butaziguye imiterere y'ibicuruzwa, kuramba kwayo, n'umutekano wabyo. Kubwibyo, kugenzura ibikoresho by'umwimerere ni wo murongo wa mbere kandi w'ingenzi wo kurinda ubuziranenge.

1. Gusuzuma no gusuzuma abatanga ibikoresho fatizo
Twubahiriza ihame ryo guhitamo ibyiza mu batanga serivisi nziza. Abatanga ibikoresho byose bya silikoni bagomba kuba bujuje ibi bikurikira:

Kugira icyemezo cy’imiryango izwi ku rwego mpuzamahanga nka FDA (US Food and Drug Administration), CE (European Conformity Certification), cyangwa SGS (SGS International), bireba ko ibikoresho fatizo byabo byujuje ibisabwa mu rwego rw’ubuvuzi;

Gutanga raporo yuzuye y’isuzuma ry’ibikoresho fatizo, harimo ibipimo by’ingenzi nk’ibikubiye mu byuma bikomeye (nk’ibikomoka kuri lisansi, mercure, na cadmium), ibikubiye mu byuma bihumanya ikirere (VOC), hamwe n’isuzuma ry’uburyo ibintu bihura n’ibinyabuzima. Ibipimo byose bigomba kuba biri munsi y’imipaka mpuzamahanga y’umutekano;

Kugira ubushobozi buhamye bwo gukora no gutanga ibikoresho kugira ngo ibikoresho fatizo bibe bihoraho, birinde ihindagurika ry’ubuziranenge bw’ibicuruzwa bitewe n’ihindagurika ry’ibikoresho fatizo.

Byongeye kandi, dukora igenzura rya buri gihembwe ry’abatanga ibicuruzwa byacu kugira ngo turebe aho umusaruro wabo uherereye, uburyo bwo kugenzura ubuziranenge, n’uburyo ibikoresho fatizo bibikwamo kugira ngo tumenye neza ko byujuje ibisabwa.

2. Igenzura ry’ibikoresho fatizo: “Kwihanganira na gato” kuri buri cyiciro

Nubwo haba hari abatanga ibikoresho by’ibanze, buri gice cy’ibikoresho fatizo bya silikoni kigomba kugenzurwa cyane. Ibikoresho byo kugenzura birimo:

Igenzura ry'isura: Reba ibikoresho fatizo bya silikoni kugira ngo urebe niba ibara ry'ibikoresho fatizo ritari ringana, umwanda, uduheri, n'ibindi bibazo kugira ngo urebe neza ko isura y'ibikoresho fatizo yujuje ibisabwa.

Isuzuma ry'Imiterere Ifatika: Koresha ibikoresho byihariye kugira ngo upime ubukana bwa silicone (ubusanzwe igenzurwa kuri 20-30 Shore 00, urebe ko ikora neza kandi ikagira ubukana), imbaraga zo gukurura (≥3.0 MPa), n'imbaraga zo gucika (≥10 kN/m) kugira ngo urebe ko iramba bihagije kandi wirinde ko yangirika mu gihe cyo kuyikoresha.

Isuzuma ry’umutekano w’ibinyabutabire: Isuzuma ry’ingufu zikomoka kuri gaze chromatography-mass spectrometry (GC-MS) rikoreshwa mu gupima ingano y’ibintu bihinduka mu binyabutabire kugira ngo harebwe ko ingano ya VOC iri hejuru ya 100 mg / kg. Ibyuma bipima ibyuma biremereye bikoreshwa kandi mu gupima ibyuma biremereye nka lead, mercure, na cadmium kugira ngo harebwe ko byujuje amabwiriza ya EU REACH n’amahame ya US CPSIA.

Isuzuma ry’ubushyuhe n’ubukonje: Shyira ibikoresho fatizo bya silicone ahantu hashyushye cyane kuva kuri 30°C kugeza kuri 80°C mu gihe cy’amasaha 48 kandi urebe niba hari uduce twacitse, twahindutse, dukomeye, n’ibindi bibazo kugira ngo urebe ko bikora neza mu bihe bitandukanye.

Ibikoresho fatizo byatsinze ibintu byose by’igeragezwa ni byo byonyine bishobora kwinjira mu gikorwa. Iyo hari ikimenyetso cyananiwe, itsinda ryose rizasubizwa kandi ubufatanye n’umutanga bugahagarikwa kugeza igihe ikibazo gikemutse.

II. Kugenzura Ubwiza bw'Imikorere: Gucunga neza buri ntambwe

Uburyo bwo gukora ibitambaro bya silicone hip pads bukubiyemo cyane cyane gutegura ibihumyo, kubiteramo silicone, kubibumba, kubikata no guteranya (niba harimo igipfundikizo). Intambwe yose isaba kugenzura neza kugira ngo hirindwe ibibazo by’ubuziranenge bw’ibicuruzwa biterwa no gukora nabi.

1. Gutegura ifumbire: Urufunguzo rwo kumenya "Icyitegererezo cy'ifumbire" cy'ibicuruzwa
Ubuhanga bw'ibihumyo bigira ingaruka zitaziguye ku miterere, uko bimera, no ku buryo butaziguye ku gice cyo hejuru cy'ikibuno cya silicone. Kubwibyo, kugenzura ubuziranenge mu gihe cyo gutegura ibihumyo ni ingenzi cyane:

Isuzuma ry'igishushanyo mbonera cy'ibihumyo: Nyuma yo kurangiza gushushanya ibihumyo, injeniyeri zizakoresha porogaramu ya 3D modeling kugira ngo zirebe neza ingano y'ibihumyo (urugero, ubunini bw'ikibuno bugomba kuba ≤0.5mm), uburyo bworoshye bwo kugorora, no guhuza kugira ngo zirebe ko ibihumyo byujuje ibisabwa mu gushushanya igishushanyo mbonera cy'ibicuruzwa.

Guhitamo ibikoresho by'ibihumyo: Aloyi ya aluminiyumu nziza ikoreshwa mu kubaka ibihumyo. Ifite ubushobozi bwo gutwara ubushyuhe bwinshi kandi irwanya kwangirika, ituma ubushyuhe bungana mu gihe cyo gushushanya ibihumyo, yongera igihe cyo kubaho kw'ibihumyo, kandi ikagabanya kwangirika kw'ibicuruzwa biterwa no kwangirika kw'ibihumyo.

Uburyo bwo kuvura ibihumyo: Ubuso bw'imbere bw'ibihumyo bugomba gusigwa neza kugeza ku butumburuke bwa Ra ≤0.8μm kugira ngo hirindwe ko ubuso butumburutse kandi bugahinduka ubutumburuke nyuma yo gushushanya silicone. Nanone hagomba gusukwa ku buso bw'ibihumyo kugira ngo silicone ihinduke neza nyuma yo gushushanya, nta bisigazwa ku buso bw'ibihumyo.

Isuzuma ry’umusaruro w’ibimera: Nyuma yo gukora ibimera bishya, hakenewe isuzuma ry’umusaruro (iminsi 10-20). (Ku bicuruzwa bifite ingano, imiterere, n’ubugari bwihariye, ibimera bigenzurwa kugira ngo byuzuze ibisabwa. Iyo habonetse ikibazo, ibimera bikosorwa vuba kugeza igihe ibicuruzwa byageragejwe bigenzurwa.)

2. Gutera Silikoni: Kugenzura neza kugira ngo wirinde uduce duto n'ubuke bw'ibisebe

Gutera silicone ni uburyo bwo gutera silicone y'amazi mu ibumba. Ubu buryo bukunze kugira ibibazo nk'uduheri, ubuke, n'ubugari butaringaniye, bityo bukaba busaba kugenzura neza:

Kugenzura Igipimo cya Silicone: Silicone y'amazi ikunze kuvangwa n'igice cya A (umupira w'ibanze) n'igice cya B (umuti uvura) mu gipimo runaka (ubusanzwe 10:1). Dukoresha ibikoresho byikora byo kuvanga kugira ngo turebe ko hari ikosa ry'igipimo rya ≤1%, birinda kuvanga nabi bishobora gutuma silicone idakira neza cyangwa ubukana bukabije nyuma yo gucika.

Gukuraho imyuka: Silikoni ivanze ishyirwa mu mashini ikuraho imyuka ikoresheje umwuka hanyuma igakurwamo imyuka mu gihe cy'iminota 15-20 munsi y'umwuka wa -0.095 MPa. Igikorwa kimara iminota 10 kugira ngo ikuremo burundu imyuka ivuye muri silikoni, hirindwa ko imyuka y'imbere cyangwa ipfundo ry'ubuso nyuma yo gushushanya.

Kugenzura Inshinge: Imashini ikoresha uburyo bwikora ikoreshwa mu gutera silicone. Ingano y'inshinge igenzurwa neza (hamwe n'ikosa rya ≤ 2g) hashingiwe ku bipimo by'ibumba. Ibi birinda gutera cyane bishobora gutera kuzura cyane, cyangwa gutera kudahagije bishobora gutera ibura ry'ibicuruzwa cyangwa ubugari budahagije.

Kugenzura ibidukikije byo gutera inshinge: Ahakorerwa inshinge hagomba kugumana ubushyuhe n'ubushuhe buhoraho (22±2°C, 50±5%), kandi hagakurikizwa amahame adafite ivumbi (urwego rw'isuku rw'icyiciro cya 10.000) kugira ngo hirindwe ko ivumbi n'imyanda yo mu kirere byinjira muri silicone bigagira ingaruka ku bwiza bw'ibicuruzwa.

3. Vulcanization: "Uburinganire buhamye" bw'ubushyuhe n'igihe
Gushyira ifumbire yuzuye silicone muri vulcanizer no kuyitunganya binyuze mu gushyushya. Kugenzura ubushyuhe n'igihe muri iki gikorwa bigira ingaruka ku ngaruka zo kuyitunganya:

Imiterere y'ibipimo bya Vulcanization: Ubushyuhe bwa vulcanization (ubusanzwe ni 120-130°C) n'igihe cyo gushya (iminota 20-25) bishyirwaho hashingiwe ku miterere y'ibikoresho fatizo bya silicone. Sisitemu yo kugenzura ubushyuhe ya vulcanizer ikurikirana ubushyuhe mu gihe nyacyo kugira ngo irebe ko ubushyuhe buhindagurika bwa ≤±2°C.

Igenzura ry’Ibikorwa bya Vulcanization: Ifumbire iri muri vulcanizer igenzurwa buri minota 10 kugira ngo harebwe niba hari ibibazo nko guhindura ifumbire no gupfuka kw’ifatiro. Iyo vulcanization irangiye, ibicuruzwa bimwe cyangwa bibiri bipimwa ku buryo butunguranye kugira ngo bipimwe ubukana kugira ngo birebe ko byujuje ibisabwa mu bukana.

Kugenzura Gukonjesha: Nyuma yo gukurura, icyo gicuruzwa gikurwa mu ibumba kigashyirwa ku gikoresho gikonjesha kugira ngo gikonje mu buryo busanzwe kugeza ku bushyuhe bw'icyumba (hafi iminota 30). Ibi birinda umuvuduko w'imbere uterwa no gukonjesha cyane, bishobora kugira ingaruka ku bworoshye no kuramba kwacyo.

4. Gukata no guteranya: Ibisobanuro birambuye bigena ubuziranenge

Nyuma yo gukonjesha, icyo gicuruzwa gisaba gukata (gukuramo kole irenze ku nkengero) no guteranya (niba icyo gicuruzwa kirimo ipamba cyangwa ikoti ryo hanze rya lace). Igenzura ry'ubuziranenge muri iki gikorwa ryibanda ku "bisobanuro birambuye":

Amahame yo Gukata: Gukata n'intoki bikorwa hakoreshejwe icyuma cyabugenewe cyo gukata. Impande ziciwe zigomba kuba zoroshye, zidafite ibinure, kandi zidafite kole irenze urugero, kandi impande zigomba kuba zihuye n'imiterere y'igicuruzwa. Nyuma yo gukata, hanagura ubuso ukoresheje igitambaro kidafite ivumbi kugira ngo urebe ko busukuye.

Igenzura ryo guteranya: Niba ibicuruzwa birimo ikoti ryo hanze, menya neza ko ibikoresho by'ikoti ryo hanze byujuje ibisabwa mu by'umutekano (urugero: amakoti yo hanze y'ipamba agomba gutsinda isuzuma ry'uko ibara ryihuta n'uko riri muri formaldehyde), kandi ko ikoti ryo hanze n'agapira ka silikoni bikwiranye neza, nta gucikagurika cyangwa ngo bihinduke. Nyuma yo guteranya, genzura neza imigozi y'ikoti ryo hanze kugira ngo urebe niba ikomeye, yacitse, cyangwa yasimbutse.

Igenzura ry’ibicuruzwa rikozwe mu buryo buciriritse: Kuri buri mashini 50 zikorwa, amashami 3 azasuzumwa mu buryo butunguranye kugira ngo agenzurwe. Ibicuruzwa bikozwe mu buryo buciriritse bigenzurwa mu buryo bwuzuye (harimo ingano, ubukomere, imiterere, n’uko bihagaze). Iyo habonetse ikibazo, umusaruro ugomba guhagarikwa ako kanya. Impamvu igomba kumenyekana no gukemurwa mbere yo gukomeza.

III. Igenzura ry'Ubuziranenge bw'Igicuruzwa ryarangiye: Igenzura ryuzuye kugira ngo harebwe ko nta nenge na nke zihari

Nyuma yo kurangiza igikorwa cyo gukora, ibicuruzwa byose birangira bikorerwa igeragezwa rikomeye. Ibicuruzwa bitsinze ibizamini byose ni byo byonyine birekurwa ngo bigurishwe. Igeragezwa ry’ibicuruzwa rirangiye rigabanyijemo ibyiciro bibiri: “igeragezwa risanzwe” n’ “igeragezwa ryo gupima” kugira ngo harebwe ko ireme ry’ibicuruzwa rihamye kandi ryizewe.

1. Igenzura rya buri gihe: Buri gicuruzwa "kirarenga"

Buri gicuruzwa cyarangiye gikorerwa igenzura rikurikira kugira ngo harebwe ko imiterere yacyo n'imikorere yacyo byujuje ibisabwa:

Igenzura ry'isura: Suzuma ubuso bw'igicuruzwa kugira ngo urebe ko hari imikara, umwanda, uduheri, ibara ritandukanye, n'ibindi bibazo; reba impande zigororotse, imiterere ingana, kandi urebe neza ko igifuniko cy'inyuma (niba gihari) gisukuye kandi kitangiritse.

Igenzura ry'ingano: Koresha ibikoresho nka vernier calipers na tepi zo gupima kugira ngo upime ingano z'ingenzi nk'uburebure, ubugari, n'ubunini kugira ngo urebe ko ubushobozi bwo gupima ingano buhuye n'ibisabwa mu gishushanyo (ubusanzwe ± 1mm).

Igenzura ry'uburemere: Koresha igipimo cy'ikoranabuhanga kugira ngo upime uburemere bw'ibicuruzwa, wizere ko bidashobora kwihanganira uburemere bwa ≤±5g kugira ngo wirinde uburemere bungana bushobora gutuma ababyambara batagira ubusumbane.

Igenzura ry’ibicuruzwa: Abagenzuzi b’ubuziranenge b’inzobere bakora ku buso bw’ibicuruzwa kugira ngo birusheho koroha no gukomera, bigatuma bifata neza kandi bikoroha.

Igenzura ry'ingufu (ku bicuruzwa bitagira amazi): Shyira ibicuruzwa mu mazi kugira ngo urebe niba amazi anyuramo kugira ngo urebe ko byujuje ibisabwa bitagira amazi.

2. Gupima ingero: Kugenzura imiterere y'itsinda

Uretse ibizamini bisanzwe, tunakora ibizamini byo gupima kuri buri cyiciro cy'ibicuruzwa byarangiye (igipimo cyo gupima ni 5%, nibura ingano y'icyitegererezo ikaba 20). Ibintu byo gupima birimo:

Isuzuma ry’uko ibintu biramba: Ibikoresho biramba kandi bigakamurwa kenshi (bigashushanya imihangayiko yo kwambara buri munsi) inshuro 1.000. Nyuma yo gupimwa, ibicuruzwa bigenzurwa niba hari imivuniko, ubwihindurize, cyangwa impinduka mu bukomere. Ibikoresho kandi byogezwa inshuro eshanu mu mashini imesa (hakoreshejwe uburyo busanzwe bwo kumesa) kugira ngo harebwe niba nta ibara ryahindutse, ubwihindurize, cyangwa ibyangiritse ku gipfukisho cyo hanze.

Isuzuma ry’Umutekano: Ibikoresho bitanu bitoranywa mu buryo butunguranye kandi byoherezwa ku kigo cy’ibizamini cy’abandi (nka SGS cyangwa Intertek) kugira ngo bipimwe byuzuye umutekano, harimo ibyuma bikomeye, ibikomoka ku bimera bihindagurika, n’ibipimo by’ubushyuhe bw’uruhu (bikoresha isuzuma ry’uruhu rw’umuntu kugira ngo harebwe ko ibicuruzwa bidashyuha) kugira ngo harebwe ko byujuje ibisabwa ku rwego mpuzamahanga rw’umutekano.

Isuzuma ry'Ubunararibonye bw'Umukoresha: Tumira abakorerabushake 10-15 bafite imiterere itandukanye y'umubiri bambara ibi bicuruzwa kugira ngo bapime uko bimera, uburyohe bwabyo, n'uburyo bitera imbere. Ibitekerezo by'abakorerabushake birakusanywa, kandi ibibazo byose by'ubunararibonye bw'umukoresha bihita binonosorwa kandi bikosorwa.

3. Gufata neza ibicuruzwa bifite inenge: Ihame ry'"Kwihanganira na gato"
Ku bicuruzwa bifite inenge byabonetse mu gihe cyo kugerageza, dushyira mu bikorwa ihame rya "kwihanganira na gato":

Iyo umubare w'ibicuruzwa bifite inenge ari ≤1%, ibicuruzwa bifite inenge bizabikwa ukwabyo, bishyireho ikimenyetso, hanyuma bimeneke. Hanyuma itsinda rizakorerwa ikizamini cya kabiri kandi cyuzuye kugira ngo harebwe ko ibisigaye byujuje ibisabwa by'ubuziranenge.

Iyo umubare w'ibicuruzwa bifite inenge urenze 1%, icyiciro cyose kizahagarikwa koherezwa. Ishami rishinzwe ubuziranenge rizasuzuma icyateye ikibazo (urugero: ibibazo by'ibikoresho fatizo, ibibazo by'imikorere y'umusaruro, amakosa yo gupima, nibindi), gutegura no gushyira mu bikorwa gahunda yo gukosora, no kongera kugerageza icyiciro cyose kugeza cyujuje ibisabwa ku buziranenge.

Uburyo bwo gucunga ibicuruzwa byose bifite inenge bugomba kwandikwa mu gitabo cy’ubuziranenge, harimo icyateye kwangirika, ingamba zo gukosora, no kongera gusuzuma ibisubizo, kugira ngo byorohereze gukurikirana no gusesengura nyuma kugira ngo hirindwe ko ibibazo nk'ibyo bizongera kubaho.

IV. Sisitemu yo gukurikirana ubuziranenge: Irakurikiranwa byuzuye, iraryozwa

Kugira ngo ubwiza bwa buri gicuruzwa bushobore gukurikirwa n'uburyo runaka n'abantu babishinzwe, twashyizeho uburyo burambuye bwo gukurikirana ubuziranenge:

Gucunga Kode y'Ibicuruzwa: Buri gicuruzwa gifite kode yihariye (harimo inomero y'itsinda, itariki yo gukorerwaho, aho cyakorewe, inomero y'umugenzuzi w'ubuziranenge, nibindi). Iyi kode ishobora gukandikwaho cyangwa gushyirwaho ikimenyetso cya laser ku gicuruzwa cyangwa ku gipfunyika.

Gushyingura inyandiko zose: Kuva ku igeragezwa ry’ibikoresho fatizo byinjira, kugenzura inzira yo gukora, kugeza ku igeragezwa ry’ibicuruzwa rirangiye, buri ntambwe y’igikorwa, harimo amakuru y’ibizamini, inyandiko z’ibikorwa, n’amakuru y’umuntu ushinzwe, bigomba kwandikwa muri sisitemu ya ERP y’ikigo kugira ngo harebwe ko hashobora gukurikizwa neza.

Serivisi yo Gukurikirana Abaguzi: Abaguzi bashobora kwinjiza kode y'ibicuruzwa binyuze ku rubuga rwa "Ubwiza bwo Gukurikirana" ku rubuga rwigenga rw'ubucuruzi bw'amahanga kugira ngo babone amakuru nk'ibikoresho fatizo, inzira yo kubitunganya, n'ibisubizo by'ibizamini, bongera icyizere cy'abaguzi ku bwiza bw'ibicuruzwa.

Uburyo bwo Gusubiza Ibicuruzwa Bidafite Ishingiro: Iyo hagaragaye ko ibicuruzwa byinshi bifite ibibazo by’ubuziranenge (nk’ingaruka ku mutekano w’ibikoresho fatizo cyangwa inenge mu mikorere y’ibicuruzwa), sisitemu yo gukurikirana ubuziranenge ishobora kumenya vuba ibicuruzwa byangiritse, igatangira gusubirishamo ibicuruzwa, kandi igasaba imbabazi n’indishyi ku baguzi, bigabanye ingaruka ku izina ry’ikirango.

Umwanzuro: Kunguka isoko mu bwiza, kugumana izina ryiza mu bukorikori

Muri iki gihe, amarushanwa akomeje kwiyongeraagapira k'ikibuno ka silikoniIsoko, ubuziranenge si isoko ry'ubuzima bw'ibicuruzwa gusa, ahubwo ni n'ikiraro gikora icyizere hagati y'ibigo n'abaguzi. Ni mu kugenzura ibikoresho fatizo mu buryo buhamye, gucunga neza uburyo bikorerwa, gupima ibicuruzwa byarangiye neza, no gukurikirana ubuziranenge bw'ibicuruzwa, dushobora gukora ibicuruzwa byujuje ibisabwa ku rwego mpuzamahanga kandi bihaza ibyo abaguzi bakeneye.